Machine monitoring software. Every machine, every cycle, live.
Clamp a sensor onto any machine and our machine monitoring software shows live status, cycle times and downtime within the hour, refreshed every 10 seconds. No rewiring, no electrician, and no need to replace your ERP.
You don't need a new ERP to see your floor.
Legacy machine monitoring systems require you to replace your entire ERP, spend months on implementation, and pay six figures before a single machine goes live. There's a better way.
Legacy MES / ERP systems
Expensive, slow, and built for someone else's floor.
Six-figure annual contracts
4 to 9 month implementation
Replaces your existing ERP entirely
Requires dedicated IT and consultants
Months before your first data point
Locked into one vendor's ecosystem
Sutton Machine Monitoring
Live on your floor the same day, no IT team needed.
From $149/machine/month
Live the same day
Works alongside any existing ERP
No IT team required
First data point within the day
Monthly, quarterly, or annual billing
Live Machine Status
See which machines are running, idle, or down right now, across every line and every shift.
Downtime Tracking
Know not just that a machine stopped, but why.
Cycle Times and OEE
Drill into any machine for live power, cycle times, and the job it is running.
Job and Tooling Library
Every job and its tooling catalogued with target cycle times mapped against live actuals.
Energy Cost Tracking
See what every run and every part really costs in energy, not an estimate.
From pen and paper to live machine data.
https://www.youtube.com/watch?v=ZHTIyev-8mI"Before Sutton Machine Monitoring, we operated with a pen and a piece of paper. Now I can pull up cycle time from my house and know when a machine is running, when it's not, and how efficient it is."
Chris Johnson, Owner @ Manufacturing Polymer Products
Precision sensors, zero disruption
Sutton Machine Monitoring uses revenue-grade split-core current transformer (CT) sensors that clamp non-invasively around your machine's existing power feed. No rewiring, no downtime, and no electrician are required. Each sensor reads live current draw with revenue-grade accuracy (CAT III/IV rated) and feeds data into the Sutton platform every 10 seconds. Sensors come in multiple sizes to fit any machine regardless of wire gauge or current rating, from compact 9mm CTs on smaller equipment to 20mm.
Revenue-grade accuracy (CAT III/IV rated)
Split-core design clamps on without cutting wires
Multiple CT sizes to fit any machine
Supports up to 30 machines per meter
Live data every 10 seconds
No rewiring, no downtime, no electrician
Hardware included in your subscription
The Numbers Behind the Results
Live visibility without the long implementation, the consultants, or the ERP replacement.
10 sec
Live data refresh
Every machine updates every 10 seconds, so you see problems while they can still be fixed.
2 days
To go live
Clamp on sensors and no ERP replacement mean you can see live machine data in as little as two days.
0
Electricians needed
Split core sensors clamp on with no rewiring and no downtime.
The only machine monitoring software built to grow with you
Most machine monitoring tools give you a dashboard and stop there. Sutton Machine Monitoring gives you visibility today and a path to full operational control tomorrow.
Questions? Answers.
Your most frequently asked questions, all in one place. If you don’t see what you need, reach out to us.
Starter and Professional tiers are both billed per machine, per month, with no long-term contract required. See our pricing page and talk to sales for full details on what's included in each tier.
Most facilities are up and running the same day. Clamping sensors to your machines takes minutes, no electrician or downtime required.
No. The sensors are non-invasive and clip onto existing power feeds. Nothing is hardwired or permanently changed.
Sutton Machine Monitoring syncs with any manufacturing ERP. If your ERP has an API, we can connect to it.
The dashboard shows live status for every machine. If something stops unexpectedly, you'll see it immediately.
Every stop is detected automatically. System-caused stops, like waiting on a job assignment, are tagged without any input from you. Real floor stops get surfaced to operators for one-click reason tagging, so you always know why a machine was down, not just that it was.
Live power readings are converted into real kWh consumption and tied to your facility's electricity rate, giving you accurate cost-per-run and cost-per-part figures, not estimates. Facility-wide cost trends are available daily and weekly.
Yes. You can move to Professional at any time, and your existing machine data carries over.